Exercise 12.8
Gas Lift Optimization - Operating Point, Incremental Oil & Economics
A well produces 800 STB/day under natural flow. Using gas lift injection rates of 200, 500, 1000, 1500, and 2000 Mscf/d, calculate the incremental oil gain for each injection level. Plot oil gain vs. gas injected. At what injection rate does the incremental benefit become uneconomical if gas costs 75/bbl?
---
We will work this on a tired OML well that just barely flows on its own. The verified Beggs-Brill VLP stack (tubing_performance and its PVT helpers) plus the chapter's tpr_with_gas_lift(Pwh, depth, tubing_id, rate, gas_injection_rate_mscfd=0) are embedded for you. Do not edit them or re-derive the physics. Gas lift lightens the column through lightening_factor = 1/(1 + 0.0003*gl) and a gravity_reduction = 0.433*0.85*depth*(1 - lightening_factor) subtracted from the natural-flow TPR.
The well constants (Exercise 12.8, tuned so natural flow lands near 800 STB/d): PE = 3600.0 psi, PB = 3200.0 psi, J = 0.85 STB/d/psi, PWH = 150.0 psi, DEPTH = 9000.0 ft, TUBING_ID = 1.995". The injection sweep is GL_VALUES = [200.0, 500.0, 1000.0, 1500.0, 2000.0] Mscf/d, with OIL_PRICE = 75.0 (/Mscf).
Your tasks:
- Write
gaslift_operating_rate(Pe, Pb, J, Pwh, depth, tubing_id, gl_mscfd):
- Build the inverse composite IPR
ipr_pwf(q)exactly as the chapter does
(linear above the bubble point, Vogel solved for Pwf below it).
- Form the residual
r(q) = ipr_pwf(q) - tpr_with_gas_lift(Pwh, depth, tubing_id, max(q, 1), gl_mscfd). - Root-find with
brentqover[50, qo_max*0.99]whereqo_max = J*(Pe-Pb) + J*Pb/1.8. - Return
0.0onValueError(the well will not flow at that injection level).
- Write
gaslift_economics(Pe, Pb, J, Pwh, depth, tubing_id, gl_values, oil_price, gas_price):
- Let
q_natural = gaslift_operating_rate(..., 0.0). - For each
glingl_values, computeq = gaslift_operating_rate(..., gl),
oil_gain = q - q_natural, and net_value = oil_gain*oil_price - gl*gas_price.
- Return a list of dicts with keys
gl,q,oil_gain,net_value
(one entry per injection level, same order as gl_values).
- Driver: compute
q_natural = gaslift_operating_rate(PE, PB, J, PWH, DEPTH, TUBING_ID, 0.0)econ = gaslift_economics(PE, PB, J, PWH, DEPTH, TUBING_ID, GL_VALUES, OIL_PRICE, GAS_PRICE)gains = np.array([e["oil_gain"] for e in econ])q_at_2000 = gaslift_operating_rate(PE, PB, J, PWH, DEPTH, TUBING_ID, 2000.0)gain_at_2000 = float(q_at_2000 - q_natural)
The tests read these exact names: gaslift_operating_rate, gaslift_economics, tpr_with_gas_lift, q_natural, gains, q_at_2000, gain_at_2000.
> Think about it: the first slug of gas buys a lot of oil; the last slug > buys far less. Each extra Mscf injected lightens an already-lighter column, so > the incremental rate flattens out: diminishing returns. With gas at 75/bbl the net value still climbs across this whole sweep, but > watch how the slope of gains keeps falling. Where would the next Mscf finally > stop paying for itself?
Stuck? Reveal hints one at a time — they progress from nudge to near-solution.
visibilityReveal reference solutionexpand_more
Try solving it yourself first — the hints walk you through it. The solution below is one valid approach; yours may differ and still be correct.
import numpy as np
from scipy.optimize import brentq
# ── Verified PVT helpers (Standing + Papay Z + Beggs-Robinson / Lee) (do not edit) ──
def _api_to_sg(API):
return 141.5 / (131.5 + API)
def _standing_pb(rs, gas_sg, T_F, API):
return 18.2 * ((rs / gas_sg) ** 0.83 * 10 ** (0.00091 * T_F - 0.0125 * API) - 1.4)
def _standing_rs(P, gas_sg, T_F, API):
return gas_sg * ((P / 18.2 + 1.4) * 10 ** (0.0125 * API - 0.00091 * T_F)) ** (1 / 0.83)
def _standing_bo(rs, gas_sg, oil_sg, T_F):
F = rs * np.sqrt(gas_sg / oil_sg) + 1.25 * T_F
return 0.972 + 1.47e-4 * F ** 1.175
def _zfac(P, T_F, gas_sg): # Papay approximation
Ppc = 756.8 - 131 * gas_sg - 3.6 * gas_sg ** 2
Tpc = 169.2 + 349.5 * gas_sg - 74 * gas_sg ** 2
Ppr, Tpr = P / Ppc, (T_F + 460) / Tpc
return 1 - 3.52 * Ppr / 10 ** (0.9813 * Tpr) + 0.274 * Ppr ** 2 / 10 ** (0.8157 * Tpr)
def _mu_oil(rs, T_F, API):
Y = 10 ** (3.0324 - 0.02023 * API); mod = 10 ** (Y * T_F ** -1.163) - 1
A = 10.715 * (rs + 100) ** -0.515; B = 5.44 * (rs + 150) ** -0.338
return A * mod ** B
def _mu_gas(P, T_F, gas_sg, Z):
Mg = 28.97 * gas_sg; Tr = T_F + 460; rho = 2.7 * gas_sg * P / (Z * Tr) / 62.428
K = (9.4 + 0.02 * Mg) * Tr ** 1.5 / (209 + 19 * Mg + Tr)
X = 3.5 + 986 / Tr + 0.01 * Mg; Yv = 2.4 - 0.2 * X
return 1e-4 * K * np.exp(X * rho ** Yv)
# ── Verified Beggs-Brill two-phase gradient (do not edit) ────────────────
def beggs_brill_gradient(P, T_F, q_liq_stbd, wc, gor, API, gas_sg, d_in, theta_deg=90.0):
"""Beggs-Brill (1973) two-phase pressure gradient (psi/ft) at one point."""
G = 32.174
oil_sg = _api_to_sg(API); water_sg = 1.07
Pb = _standing_pb(gor, gas_sg, T_F, API)
rs = gor if P >= Pb else max(_standing_rs(P, gas_sg, T_F, API), 0.0)
rs = min(rs, gor)
Z = _zfac(P, T_F, gas_sg); Bo = _standing_bo(rs, gas_sg, oil_sg, T_F)
Bg = 0.0283 * Z * (T_F + 460) / P # rcf/scf
q_oil = q_liq_stbd * (1 - wc); q_water = q_liq_stbd * wc
qL = (q_oil * Bo + q_water * 1.0) * 5.615 / 86400.0 # in-situ ft3/s
qG = max(q_oil * (gor - rs), 0.0) * Bg / 86400.0
A = np.pi * (d_in / 24.0) ** 2; d = d_in / 12.0
vsl, vsg = qL / A, qG / A; vm = vsl + vsg
if vm <= 0:
return 0.0
lam = min(max(vsl / vm, 1e-9), 1.0)
rhoO = (oil_sg * 62.4 + rs * gas_sg * 0.0764 / 5.615) / Bo
rhoL = (q_oil * rhoO + q_water * water_sg * 62.4) / max(q_oil + q_water, 1e-9)
rhog = 2.7 * gas_sg * P / (Z * (T_F + 460))
NFR = vm ** 2 / (G * d)
L1 = 316 * lam ** 0.302; L2 = 0.0009252 * lam ** -2.4684
L3 = 0.10 * lam ** -1.4516; L4 = 0.5 * lam ** -6.738
if (lam < 0.01 and NFR < L1) or (lam >= 0.01 and NFR < L2):
pat = "seg"
elif lam >= 0.01 and L2 <= NFR <= L3:
pat = "trans"
elif (0.01 <= lam < 0.4 and L3 < NFR <= L1) or (lam >= 0.4 and L3 < NFR <= L4):
pat = "int"
else:
pat = "dist"
def hl0(p):
a, b, c = {"seg": (0.98, 0.4846, 0.0868), "int": (0.845, 0.5351, 0.0173),
"dist": (1.065, 0.5824, 0.0609)}[p]
return max(a * lam ** b / NFR ** c, lam)
sigma = 30.0
NLv = vsl * (rhoL / (G * sigma)) ** 0.25 if rhoL > 0 else 0.0
def Cc(p):
if p == "dist":
return 0.0
e, f, gg, h = {"seg": (0.011, -3.768, 3.539, -1.614),
"int": (2.96, 0.305, -0.4473, 0.0978)}[p]
return max((1 - lam) * np.log(e * lam ** f * max(NLv, 1e-9) ** gg * NFR ** h), 0.0)
def psi(p):
s = np.sin(1.8 * np.radians(theta_deg)); return 1 + Cc(p) * (s - 0.333 * s ** 3)
if pat == "trans":
w = (L3 - NFR) / (L3 - L2)
HL = w * hl0("seg") * psi("seg") + (1 - w) * hl0("int") * psi("int")
else:
HL = min(hl0(pat) * psi(pat), 1.0)
rhom = rhoL * HL + rhog * (1 - HL)
dpdz_elev = rhom * np.sin(np.radians(theta_deg)) / 144.0
rhons = rhoL * lam + rhog * (1 - lam)
muns = _mu_oil(rs, T_F, API) * lam + _mu_gas(P, T_F, gas_sg, Z) * (1 - lam)
Re = rhons * vm * d / (muns * 6.7197e-4)
fns = 0.0056 + 0.5 / Re ** 0.32 if Re > 0 else 0.02
y = lam / HL ** 2
if 1.0 < y < 1.2:
S = np.log(2.2 * y - 1.2)
else:
ly = np.log(max(y, 1e-9))
S = ly / (-0.0523 + 3.182 * ly - 0.8725 * ly ** 2 + 0.01853 * ly ** 4)
ftp = fns * np.exp(S)
dpdz_fric = ftp * rhons * vm ** 2 / (2 * G * d) / 144.0
return dpdz_elev + dpdz_fric
# ── Verified tubing performance (full Beggs-Brill VLP march) (do not edit) ─
def tubing_performance(Pwh, depth_ft, tubing_id_in, oil_rate_stbd,
oil_sg=0.85, gas_sg=0.65, gor_scf_stb=500,
wc=0.1, oil_visc_cp=2.0,
temp_surface_F=100.0, temp_bottom_F=210.0, n_seg=60):
"""Flowing bottomhole pressure (psi) from a full Beggs-Brill VLP."""
API = 141.5 / oil_sg - 131.5
q_liq = oil_rate_stbd / (1.0 - wc)
P = Pwh
dz = depth_ft / n_seg
for i in range(n_seg):
T = temp_surface_F + (temp_bottom_F - temp_surface_F) * (i + 0.5) / n_seg
P += beggs_brill_gradient(P, T, q_liq, wc, gor_scf_stb, API, gas_sg,
tubing_id_in) * dz
return P
# ── Verified gas-lifted TPR (do not edit) ────────────────────────────────
def tpr_with_gas_lift(Pwh, depth, tubing_id, rate, gas_injection_rate_mscfd=0):
"""Simplified TPR with gas lift effect.
Gas injection reduces effective fluid density in the tubing,
lowering the required bottomhole pressure for a given rate.
"""
base_Pwf = tubing_performance(Pwh, depth, tubing_id, rate)
# Gas lightening effect (simplified)
# Each Mscf/d of injected gas reduces the effective liquid gradient
if gas_injection_rate_mscfd > 0:
lightening_factor = 1 / (1 + 0.0003 * gas_injection_rate_mscfd)
gravity_reduction = 0.433 * 0.85 * depth * (1 - lightening_factor)
return base_Pwf - gravity_reduction
return base_Pwf
# ── OML well constants (Exercise 12.8) (do not edit) ─────────────────────
PE = 3600.0 # reservoir pressure, psi
PB = 3200.0 # bubble point, psi
J = 0.85 # productivity index, STB/d/psi
PWH = 150.0 # wellhead pressure, psi
DEPTH = 9000.0 # TVD, ft
TUBING_ID = 1.995 # 2-3/8" tubing ID, inches
GL_VALUES = [200.0, 500.0, 1000.0, 1500.0, 2000.0] # gas injection sweep, Mscf/d
OIL_PRICE = 75.0 # $/bbl
GAS_PRICE = 3.0 # $/Mscf
def gaslift_operating_rate(Pe, Pb, J, Pwh, depth, tubing_id, gl_mscfd):
"""Operating rate where the IPR meets the gas-lifted TPR (STB/day).
Builds the inverse composite IPR, forms the residual against the
gas-lifted Beggs-Brill TPR, and root-finds the intersection. Returns
0.0 if the well will not flow at this injection level.
"""
def ipr_pwf(q):
qb = J * (Pe - Pb)
qo_max = qb + J * Pb / 1.8
if q <= qb:
return Pe - q / J
else:
frac = (q - qb) / (qo_max - qb)
a, b, c = 0.8, 0.2, (frac - 1)
disc = b**2 - 4*a*c
if disc < 0:
return 0.0
x = (-b + np.sqrt(disc)) / (2*a)
return max(x * Pb, 0)
def residual(q):
return ipr_pwf(q) - tpr_with_gas_lift(Pwh, depth, tubing_id, max(q, 1), gl_mscfd)
qb = J * (Pe - Pb)
qo_max = qb + J * Pb / 1.8
try:
return brentq(residual, 50, qo_max * 0.99)
except ValueError:
return 0.0
def gaslift_economics(Pe, Pb, J, Pwh, depth, tubing_id, gl_values, oil_price, gas_price):
"""Incremental oil and net value for each gas injection level.
Returns a list of dicts {gl, q, oil_gain, net_value}, one per injection
level, with oil_gain measured against natural flow (gl = 0).
"""
q_natural = gaslift_operating_rate(Pe, Pb, J, Pwh, depth, tubing_id, 0.0)
out = []
for gl in gl_values:
q = gaslift_operating_rate(Pe, Pb, J, Pwh, depth, tubing_id, gl)
oil_gain = q - q_natural
net_value = oil_gain * oil_price - gl * gas_price
out.append({"gl": gl, "q": q, "oil_gain": oil_gain, "net_value": net_value})
return out
q_natural = gaslift_operating_rate(PE, PB, J, PWH, DEPTH, TUBING_ID, 0.0)
econ = gaslift_economics(PE, PB, J, PWH, DEPTH, TUBING_ID, GL_VALUES, OIL_PRICE, GAS_PRICE)
gains = np.array([e["oil_gain"] for e in econ])
q_at_2000 = gaslift_operating_rate(PE, PB, J, PWH, DEPTH, TUBING_ID, 2000.0)
gain_at_2000 = float(q_at_2000 - q_natural)
print(f"Natural-flow rate: {q_natural:,.1f} STB/day")
print(f"Rate @ 2000 Mscf/d lift: {q_at_2000:,.1f} STB/day")
print(f"Incremental oil @ 2000: {gain_at_2000:,.1f} STB/day")
print("\n gl (Mscf/d) q (STB/d) oil gain net value ($/d)")
for e in econ:
print(f" {e['gl']:>9,.0f} {e['q']:>9,.1f} {e['oil_gain']:>8,.1f} {e['net_value']:>12,.0f}")
lockCopying code is a Full Access feature.